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UV REPLACEMENT PARTS

 

We can offer a wide range of spares and accessories for your UV system from replacement lamps and housings, reflectors and filters to air knives, fans, high voltage wire and relays. If you cant find what you need or need more information, please do not hesitate to contact us. 


 AIR KNIVES

The CON-TROL-CURE® Air Knife is a quiet, energy-efficient way to cool substrates as they exit the cure chamber. Utilizing the coanda effect to create high velocity air motion, the Air Knife requires only minimal compressed air as its power source.

As compressed air flows through the inlet and into a plenum chamber, it is throttled through a thin nozzle extending the length of the Air Knife. This primary air stream adheres to the coanda profile which turns it 90°, and directs it to flow down the face of the knife. The primary stream immediately begins to entrain surrounding air, while velocity loss is minimized through the wall attachment effect.

Interaction of the ejected and entrained air dampens "air shear", reducing noise levels dramatically. The result is a high velocity, high volume sheet of air achieved at minimum noise level. Entrained air to compressed air ratios of 30:1 are achieved with this unique knife. Compared to a 3:1 ratio for drilled or slotted pipe, you can achieve an air savings of 40 to 90%! Available in lengths of: 6", 12", 18", 24", 30", and 36".

A005-009AIR KNIFE 6"
A005-010
AIR KNIFE 12"
A005-011
AIR KNIFE 18"
A005-012
AIR KNIFE 24"
A005-013
AIR KNIFE 30"
A005-014
AIR KNIFE 36"

FANS

Effective reflector, lamp housing and power supply cooling are critical to ensuring consistent cure results and equipment performance. These highly durable cooling fans can be fully integrated into any current UV lamp housing or power supply. Exceptional quality rotor motor has yielded years of exceptional performance. Offers optimum cooling and extended in-field life. Can be fully integrated with speed controllers. Locked rotor protection. Must be grounded in accordance with current regulations. ISO 9001 compliant. UL, CSA, VDE approved. Finger guards and electrical plugs must be ordered separately.

The High Performance Cooling Fan (A005-016) is ideal for larger reflectors, lamp housings and power supplies. At 230V, it provides maximum air volume for excellent cooling results. Field-tested, all-metal construction has produced years of exceptional performance. Allows full integration into any curing system and/or speed controller.

The Standard Cooling Fan (A005-007) incorporates a light, internal rotor motor and plastic impeller for quick starts at full speed. At either 220V or 240V, it is ideal for power supplies and quick starting curing systems requiring little to no warm-up period. Highly durable, low-vibration metal housing easily integrates into any curing system housing or power supply encasement.

The smaller, Mini Cooling Fan (A005-001) has the same light, internal rotor motor and plastic impeller as the Standard Cooling Fan, but in a smaller footprint. At 115V, this efficient model is a perfect replacement unit for our Portable 2" Systems (A012-025, p.143) and other systems where cooling is required, but space is a limiting factor.

A005-001EQUIP:FAN MINI 115V
A005-002
EQUIP:FAN 5606S
A005-005FINGER GUARD
A005-006
ELECTRICAL PLUG
A005-007STANDARD COOLING FAN
A005-016
HIGH PERFORMANCE COOLING FAN

LIGHT CURTAIN FLEXIBLE


The CON-TROL-CURE® Flexible UV Light Curtain mounts to the exit of your UV curing chamber. Flexible bristles block the UV light but allow product to pass through. Made of heat resistant .01" nylon bristles on a 7/8" metal backing. Total size: 41" x 1-1/2"

B000-002 EQUIP:LIGHT CURTAIN
B000-003
LIGHT CRTN 6IN X 72IN

HEAT SINK COMPOUND

When installing electrical components within your power supply or lamp housing, CON-TROL-CURETM Heat Sink Compound can help minimize the risk of heat damage and prevent discoloration, warping, buckling, or other distortion of light gauge metals. It confines heat to the welding, brazing, or soldering zone, protecting adjacent areas from destructive heat build-up. Harmless to skin, odorless and non-toxic, it will not stain the base metal. To clean, wipe off excess and wash with water. Available in 8 oz tub.

M005-022 EQUIP:HEAT SINK COMP

UV QUARTZ FILTERS

Quartz glass offers a variety of UV filtering, transmission and temperature resistance qualities to suit individual applications. Choose from a full range of quartz materials in custom-cut sheet form that meet and exhibit specific wavelength characteristics based on the specifications you provide. Whether you require UV or IR filtering characteristics, we can supply the right material. For ease in ordering, fill out the form at the back of this catalog, visit our web site for additional ordering information, or call UV Process Supply.

A007-001 EQUIP:QUARTZ GLASS


UV LAMP HOLDERS

Select the right replacement lamp holders for your metal and ceramic end lamps. We offer 3 different models which are OEM-compatible replacements for a variety of UV curing systems.

A022-001ASSEMBLY SOCKET (SOLID)
A022-004ASSEMBLY SOCKET (SPRING)
A112-002 EQUIP:LAMP HLD RPC/PPG

HIGH VOLTAGE WIRE

CON-TROL-CURE can supply your complete UL-approved wiring needs for building or rewiring your own UV curing system power supply. This wire can also be used to extend the power leads from the ballast to the lamp. Sold by the foot.

A004-008 EQUIP:INSULATION WIRE
A005-003
20AWG HIGH TEMP/TEFLON-COATED
A005-003A EQUIP:WIRE 20 GAGE BLK
A005-026
12AWG 20KV WHITE WIRE
A005-027 10AWG 25KV WHITE WIRE
A022-003 EQUIP:WIRE 14G 25KV WH

CAPACITORS

By controlling voltage output of your UV curing system's power supply, capacitors are a critical component to consistent curing performance. The complete line of CON-TROL-CURE® Capacitors suits the specific switching requirements of most power supplies available today. If you aren't sure of your specific needs, we can help you determine which unit or combination of units would best suit your needs. We are confidant that we can obtain any capacitor(s) you need. Visit our web site or call us to place your capacitor request today.

SPECIFICATIONS:

• Voltage Range: 440-3000V
• Micro Farads Range: 0.5-18.5µF
• Bushing Options: HW cup, STD cup, MW cup

CALL FOR MORE INFORMATION ABOUT CAPACITORS FOR YOUR SPECIFIC APPLICATION.

A004-010 CAP:370V 3MF
A004-011 CAP:370V 5MF
A004-012 CAP:370V 7.5MF
A004-013 CAP:370V 10MF
A004-100 CAP:660V 2.5MF
A004-101 CAP:660V 3MF
A004-102 CAP: 660V 5MF
A004-103 CAP:660V 6MF
A004-104 CAP:660V 7MF
A004-105 CAP:660V 8MF
A004-105C CAP:1000V 12MF
A004-106 CAP:660V 10MF
A004-107 CAP:660V 12MF
A004-108 CAP:660V 15MF
A004-109 CAP:660V 18MF
A004-110 CAP:660V 25MF
A004-200 CAP:1000V 3.6MF
A004-201 CAP:1000V 12MF
A004-300 CAP:1600V 1.5MF
A004-301 CAP:1600V 6MF
A004-400 CAP:1800V 1.2MF
A004-401 CAP:1800V 2.8MF
A004-500 CAP:2500V 0.75MF
A004-501 CAP:2500V 1MF
A004-502 CAP:2500V 1.2MF
A004-503 CAP:2500V 2MF
A004-504 CAP:2500V 2.4MF
A004-505 CAP:2500V 2.8MF
A004-600 CAP:3000V 1.4MF
A004-601 CAP:3000V 1.75MF
A004-602 CAP:1400V 11.5MFD
A004-700 CAP:4000V 0.6MF
A004-701 CAP:4000V 0.45MF
A004-702 CAP:4000V 0.85MF
A004-703 CAP:4000V 1MF
A004-704 CAP:4000V 1.8MF

FIBERGLASS SLEEVING FOR WIRE

CON-TROL-CURE™ Braided Fiberglass Sleeving is designed to protect heat sensitive wiring from high temperature applications to 1200°F. It also provides additional insulation protection for high voltage wires. It is extremely flexible, tightly braided, non-flammable, class-C fiberglass. The glass braid is fray resistant and non-corroding. The durable material does not support combustion or fungus growth. Available in I.D. sizes: 0.022" to 1.018". Standard Color: Natural. Additional colors available to order.

A005-030 EQUIP:FIBERGL SLEEVING

HEAT RESISTANT SEALANT

Made of 100% silicone rubber, Heat Resistant Sealant serves as an effective adhesive for resealing wire ports within your curing unit and power supply. The sealant remains permanently flexible and can withstand temperature from -85° to 500° F (-65° to 260° C). Resists intermittent exposure to 600°F. Available in 90mL/3 oz tube.

A005-008 HEAT RESISTANT SEALANT

MERCURY RELAYS

CON-TROL-CURE stocks hard-to-find mercury relays designed to handle the high power needs of UV lamp switching. Excellent for use with UV curing lamp controls and panel safety switching. Contactors are hermetically sealed with high quality glass to metal seals. Easily mounted on most enclosure panels, these relays offer the dependability of mercury technology. Terminals are standard pressure connectors and leads are 5000V AC rated.

OPTIONS:
• 10A, 15A, 30A, 35A, 60A, 100A
• Normally Open or Normally Closed Terminal
• Single or 2 Pole
• 120V or 220V, 50/60 Hz Coil Voltage
• Standard or Universal mount

A042-001 EQUIP:RELAY MERC 220V
A042-005 EQUIP:MERC RELAY 100A

A042-002 EQUIP:RELAY MERC 11OV

A042-003 EQUIP:RELAY MERC CUSTM
A042-004EQUIP:RELAY MERC 240V


UV REFLECTORS AND REFLECTOR MATERIALS

 

 

This affordable reflector material can be cut to size and attached to your reflector housing. The highly polished aluminum sheet is 24" x 48" and 0.020" thick. The ability to install or replace your existing reflectors quickly and inexpensively ensures that your curing unit is always functioning at peak efficiency. Price breaks for multiple sheet order.

Replacement reflectors for Lighthouse Curing Systems from the same high quality material are available for Shuttered, Non-Shuttered, their accompanying end pieces, and V-Shaped Reflectors. Sold by the inch.

 

U004-001 EQUIP:SHEET .020/2X4'
U004-006
REFLECTOR NONSHTRD
U004-007 REFLECTOR SHUTTERD
U004-008
EQLH:REFLECTR END SHUT
U004-009 EQLH:REFLECTR END NONS
U004-010 REFLECTOR V-SHAPED

REFLECTOR EXTRUSIONS

CON-TROL-CURE® UV Lamp Reflectors are ideal for basic UV curing. They are available in 2 elliptical shapes featuring different focal points: 1.75" and 3.5". These elliptical reflectors provide excellent focus and 86% reflectivity for efficient cure. They are especially effective for pigmented coatings. Choose the proper dimension to best suit your equipment needs. The focal point (or focus point) is measured from the center of the lamp to the curing surface.

Note: These reflectors are sold as a 1/4 portion of an ellipse (see image at top of page). Ordering 1 of the below part numbers will provide enough reflector material to create a 5 ft. 1/2 ellipse reflector.

U004-002 Elliptical Reflector; 1.75" focal point; 10 ft. length
U004-003 Elliptical Reflector; 3.50" focal point; 12 ft. length

 

08/03/2013 15:31

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